Technology meets precision

In the development and manufacturing of our nozzles, we rely on a broad range of processes: additive manufacturing (3D printing in plastics and metals) opens up new geometric freedom, while micro- and wire EDM ensure the highest precision in the micrometer range. This is complemented by classical machining technologies such as turning (CNC with up to 32 axes) and milling, which ensure reproducible quality and robustness.

Using state-of-the-art analysis methods, for example for determining droplet sizes, we can design nozzles precisely for their intended application. By combining innovative technologies with proven manufacturing expertise, we realize complex components with the tightest tolerances—from single prototypes to series production.

Micro-EDM

Micro-EDM is a spark-erosion process in which material is removed by means of extremely small electrical discharges. This makes it possible to produce both three-dimensional features and micro-bores in electrically conductive materials. Our equipment enables drilling and contouring starting from a diameter of 0.02 mm—precise, burr-free, and without entry deformation. Typical applications can be found in information technology, biotechnology, medical technology, and turbine engineering.

Advantages

  • Production of the finest contours and bores without a pilot hole

  • High surface quality (up to Ra 0.05)

  • Consistent cylindricity and sharp contours

  • No edge surface burn, no post-processing required

Services

We manufacture individual parts through to medium-sized series with a high level of process reliability in climate-controlled rooms. Optical measuring centers, sample-based or 100% inspections, and comprehensive documentation ensure the required quality.

Applications

From tools and machine components to surgical needles, implants, or optical fibers—the range of applications is diverse. Even demanding materials such as carbide, PCD, CBN, ceramics, or carbides can be processed reliably.

Metal additive manufacturing

For many years, we have relied on additive manufacturing in the field of metal processing and possess extensive experience with this technology. Using laser powder bed fusion (LPBF), we produce complex and highly precise components that stand out for their exceptional quality and reliability.

We work with the materials 1.4404 (stainless steel) and Hastelloy X. Both materials offer outstanding properties: high corrosion resistance, strength, and—in the case of Hastelloy X—excellent temperature resistance. This enables the production of components that meet the most demanding requirements in industry and engineering.

Thanks to our many years of practical experience, we can optimally realize customer-specific parts—from design through to the finished component. Additive manufacturing allows us to implement geometries and functions that are scarcely achievable with conventional methods. The result is solutions that are technically convincing and create sustainable added value.

Droplet size measurement

We have many years of experience in measuring droplet sizes and rely on precise optical measurement technology. With our system, droplet diameters in the range from 1 µm to 427 µm can be reliably captured.

The measurements provide detailed information on droplet size distribution and are an important component in the optimization of spraying, atomization, and cooling processes. This allows spray quality, efficiency, and process stability to be specifically evaluated and improved.

Our measurement technology is based on established laser-optical methods and ensures reproducible and accurate results—even under complex flow conditions. This enables us to efficiently support customer projects and provide well-founded data for development, research, and quality assurance.

With this combination of modern technology and practical experience, we create the foundation for optimal results in droplet and spray characterization.

Metal material analysis

We offer precise material analyses of metals. Using modern X-ray fluorescence analysis (XRF), we reliably determine the chemical composition of a wide range of metal alloys.

The results provide information on major and trace elements such as iron, aluminum, copper, nickel, chromium, or precious metals. This allows materials to be clearly identified and their specifications to be verified. The analysis is suitable for quality control, incoming goods inspection, recycling processes, or research purposes.

The advantages of XRF analysis lie in its speed and efficiency: precise results are available within seconds—without any complex sample preparation.

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